Last Updated on October 22, 2023 by Kevin Chen
Image Source: FreeImages
Probably you know what a potentiometer is.
It is a type of variable resistor that is used for balancing the potential difference across a circuit.
A potentiometer works by acting as an adjustable voltage divider between an input voltage source and the ground. By adjusting the “pots” or “control” on the potentiometer, you change its resistance between its terminals.
By connecting one terminal to the other terminal through an RC circuit, it creates a feedback circuit so that when you adjust the pots in one direction or another, you’re actually altering the resistance at that point.
There are manual and digital potentiometers. Our main focus is on digital potentiometers.
A digital potentiometer (or digital potentiometric sensor) is a type of variable resistor that uses digital logic to measure the position of a wiper. A digital potentiometer is an electronically adjustable resistor that can be used for reading and setting a voltage.
It is primarily used in industrial applications and instrumentation, but it can also be found in some home appliances.
How does a digital potentiometer work?
A digital potentiometer (or digital potentiometric sensor) is a type of variable resistor that uses digital logic to measure the position of a wiper. In an ideal scenario, a potentiometer works by acting as an adjustable voltage divider between an input voltage source and ground.
For example, if an input voltage of 5V is applied to a potentiometer and one end of the potentiometer is connected to ground, the other end would be at 5V.
However, when you turn the potentiometer, the voltage at the other end changes.
If the potentiometer is rotated to the halfway point, the voltage at the other end would be 2.5V.
If the potentiometer is turned all the way to the other end, the voltage would be zero.
You can use a digital potentiometer to create a voltage divider circuit.
By connecting one terminal to the other terminal through an RC circuit, it creates a feedback circuit so that when you adjust the pots in one direction or another, you’re actually altering the resistance at that point.
What is the function of IC in a digital potentiometer?
The IC used in a digital potentiometer is an integrated circuit that specializes in reading data from or sending data to other digital devices.
It acts as a voltage divider in the potentiometer circuit.
The IC used in a digital potentiometer will have a pinout configuration that is designed specifically for digital potentiometers.
The digital potentiometer IC will have the circuit built-in to perform all of the necessary functions such as controlling the voltage levels at each of the pins, reading the data from the potentiometer, and sending the data to other digital devices.
How does this digital potentiometer IC work?
As we have mentioned, this is a specialized integrated circuit: It is specifically designed for the potentiometer.
So, how does it work?
Like other ICs, a potentiometer IC comprises of a number of components.
The heart of the IC is a microprocessor that acts as the brain of the potentiometer.
The microprocessor reads data from the potentiometer, converts the resistance levels to digital values, and sends it to other devices.
It also controls the voltage levels at each of the pins in order to operate with different types of resistive sensors.
This allows it to work with any type of potentiometer such as a rotary, linear or slide-wire potentiometer.
The IC also has an analog-to-digital converter (ADC) that allows it to read data from other devices such as sensors and transducers.
It has a serial interface that allows it to send data from one device to another using serial communication protocol.
In addition, this IC also has internal memory in which it stores data for later use and instruction programs for carrying out its functions such as reading data from other devices or sending data over a communication interface such as RS-232 or USB.
How is the IC connected in a digital potentiometer?
When the digital potentiometer IC is plugged into a circuit board, it should be plugged in such a way that the pins on the IC correspond with the holes on the circuit board.
The first pin on the IC should be plugged into the first hole on the circuit board, the second pin on the IC should be plugged into the second hole on the circuit board, etc.
If the digital potentiometer IC is designed to have wires coming out of it, the black wire coming out of the IC should be connected to the ground of the circuit board, and the red wire coming out of the IC should be connected to the positive voltage source of the circuit board.
In short, the connections between the IC and the digital potentiometer is similar to all other IC connections.
The network of connection should allow the IC to execute its functions perfectly.
Types of digital potentiometer IC
Digital potentiometers are not universally created or manufactured.
They are usually designed depending on the type of potentiometers that they are installed.
Here are the main types of digital potentiometer ICs that you should know:
#Linear digital potentiometer IC:
This type of IC is specifically designed to replace the analog potentiometer.
Linear digital potentiometers are designed to have a linear relationship between the resistance and the position of the shaft.
They are also designed to be controlled by an external device, usually an Arduino.
They usually have more than one pin that is used for controlling each function of the potentiometer. These pins are usually connected to a microcontroller or microprocessor, which then reads and processes data from the IC. The data from this IC is then sent to a computer where it can be processed and used for whatever purpose needed.
#Rotary digital potentiometer:
Rotary digital potentiometers are designed to replace the rotary analog potentiometers. Rotary digital potentiometers are usually controlled by an external device, usually a microcontroller or a microprocessor.
This type of IC is also designed to be used in conjunction with a computer where the data from it is then processed and used for whatever purpose needed.
The most common types of rotary digital potentiometers are the incremental and absolute types. Incremental rotary digital potentiometers only provide data regarding incremental changes in position while absolute rotary digital potentiometers provide data regarding both incremental and absolute changes in position.
One major difference between linear and rotary digital potentiometer ICs is that linear digital potentiometer ICs only have one pin that is connected to an external device while rotary digital potentiometers have at least three pins.
Digital potentiometer vs. analog potentiometer
Image source components101
Analog potentiometers work by using a rotary switch to control the flow of electricity to a circuit by varying the impedance between the two terminals.
Digital potentiometers work by using digital circuitry to control the flow of electricity to a circuit by varying the voltage between the two terminals. Both types of potentiometers will vary the amount of current flowing through them, but the way that they do this varies.
Analog potentiometers are used for controlling a circuit that does not use electricity in the form of voltage, such as light bulbs.
Digital potentiometers are used for controlling a circuit that uses electricity in the form of voltage, such as a motor.
Advantages of digital potentiometer IC
Just like other integrated circuits, digital potentiometer ICs come with an array of benefits.
Here are some of the advantages of busing and using these ICs:
They are small/compact
Digital potentiometer ICs are super small and can easily fit into a potentiometer. Their small size makes it easy to design a small potentiometer. You won’t have to worry about the size since the IC will fit perfectly.
Increase the accuracy of the potentiometer
These integrated circuits are accurate and will help you get the exact readings that you want. They are more accurate than the potentiometers that use resistive and capacitive elements.
They are cost effective
Planning to buy digital potentiometer ICs in China? You will be impressed by the price offers that you will encounter.
These integrated circuits are cheap and affordable, unlike the other types of potentiometers. They don’t require a lot of maintenance and they are easy to use.
They have high stability
These ICs have a high stability level that is not found in other types of potentiometers, even though they cost less than others. Their stability makes them easy to use since they won’t be affected by changes in temperature or voltage levels.
They consume less power
Like most ICs, digital potentiometer ICs consume less power, making them ideal for applications that need low power consumption levels. These integrated circuits are ideal for battery-powered devices because they only use small amounts of power.
Highly reliable
One thing about integrated circuits is they are designed to withstand harsh conditions, making them highly reliable to use in any application or environment.
Extreme temperatures will not affect their performance or functionality because they can tolerate these conditions without getting damaged or malfunctioning.
Improves functionality and performance of the potentiometer
We all know what integrated circuits do to devices. They improve functionality and even enhance the performance of the device.
This is exactly what a specialized IC does to the potentiometer. You see, the digital potentiometer ICs are designed to enhance the performance of the potentiometer by making it more accurate and precise.
Technical specifications of digital potentiometer IC
– Operating Temperature: The operating temperature for a digital potentiometer IC is anywhere between -40 degrees Celsius to 105 degrees Celsius. However, the maximum operating temperature will vary depending on the manufacturer of the IC.
– Supply Voltage: The supply voltage for a digital potentiometer IC is anywhere between 2.7V-5.5V. However, the maximum supply voltage will vary depending on the manufacturer of the IC.
– Resistance Value: The resistance value will vary depending on the manufacturer of the IC. However, it is safe to say that the resistance value will be higher than an analog potentiometer.
– Supply Current: The supply current will vary depending on the manufacturer of the IC. However, it is safe to say that the supply current will be less than an analog potentiometer.
– Operating Frequency: The operating frequency will vary depending on the manufacturer of the IC. However, it is safe to say that the operating frequency will be less than an analog potentiometer.
What else should I look for in digital potentiometer IC?
Image source Circuits Today
Other than the above technical issues, you should also look for some other issues that can influence the performance of the digital potentiometer IC.
These issues are:
-Compatibility with the digital potentiometer: Ensure that the IC you want to buy is fully compatible with your potentiometer. Otherwise, non of the devices will work.
-Input/Output configuration: Ensure that the digital potentiometer you want to buy has the same input/output configuration as your potentiometer. If it does not have this configuration, it will not work.
Should I buy a digital potentiometer?
Yes, you should definitely buy a digital potentiometer.
A digital potentiometer is ideal for use in circuits where an analog potentiometer is less suitable.
An analog potentiometer would not be ideal to control an AC circuit where a digital potentiometer would.
A digital potentiometer would be better for use in a circuit where a reading of the current flow is necessary. An analog potentiometer does not provide a reading of the current flow
How To Choosing a digital potentiometer supplier
Since there are many different manufacturers of digital potentiometer ICs, it is important that you know what to look for in order to make sure you get a quality product.
You should make sure that the digital potentiometer IC you choose is reliable, durable, and will last a long time.
You can do this by reading reviews on the IC and knowing what to look for in a quality product.
An easy way of handling this is by going through a sourcing agent.
Let’s say you want to buy potentiometer ICs in China, you will choose a sourcing agent that specializes in electronic components.
ICRFQ is one of the most reputable sourcing agents in China. We can help you find the best digital potentiometer ICs from the top supplier in China.
Conclusion
I hope this guide has given you valuable insights on how to choose a digital potentiometer IC.
You can now go out and get the best digital potentiometer ICs for your next project.
Contact us, let us know how we can help you get the best.
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